Process station for more efficient set-up and testing on an eccentric press

apra-lean Exzenterpresse übersichtlich gestaltete Prozessinsel in einer Produktionsumgebung, die für effiziente Abläufe sorgt. Große Werkzeuge und schwere Spannpratzen sind auf einem stabilen Wagen organisiert. Kleinere Werkzeuge wie Messschieber und Kantenentgrater befinden sich in einem Schaumstoff-Schattenbrett. Die zentrale Anordnung ermöglicht kürzere Wege, vereinfachte Rüstprozesse und eine direkte Verfügbarkeit von Prüfmitteln am Einsatzort. Ein Beispiel für geordnete, optimierte Produktionsprozesse.
Detailfoto der apra-lean Rüstinsel an der Exzenterpresse, Der Bereitstellungsfachboden bietet Ihnen eine Ablagefläche.
Detailfoto der apra-lean Rüstinsel für die Exzenterpresse. Dieser Werkzeugfachboden kann mit einem Schattenboard ergänzt werden und sorgt so für Materialübersicht.
Unsere Rüstinsel für die Exzenterpresse haben wir aus einem Grundgestell, Beschriftungsschild, Rollenset, Griffmodul, Rasterblech 400mm und 1500mm, Werkzeugfachboden und Bereitstellungsfachboden zusammengestellt. Gehen auch Sie den Schritt in Richtung Prozessoptimierung und kontaktieren Sie uns.

Unclear workflows and scattered tools are a major obstacle to efficient processes in many production environments. A typical example: the set-up and testing process on an eccentric press.

Our customer stand faced the following challenges:

  • Large tools were distributed throughout the hall.
  • Heavy tools such as clamping claws and calipers were often difficult to find.
  • Test equipment was missing on site, causing unnecessary interruptions in the workflow.

Get in touch with us:

📞 06592 / 204-177

✉️ vertrieb@apra-lean.de

The solution: a central process station

By setting up a process station, we were able to ensure clarity and efficiency.
The station was designed in such a way that all tools and aids for the set-up and testing process are clearly structured and available in one place:

  • Centralisation:
    Large tools and heavy clamping claws were organised on a sturdy trolley.
  • Visible order:
    Smaller tools such as calipers or edge deburrers for checking and reworking are neatly organised in a foam shadow board.
  • Uniform standards:
     The process station follows clear rules in order to maintain the optimised state in the long term.

The customer benefits: Efficiency and clarity

The implementation brought tangible benefits for the customer:

  • Shorter distances:
    All aids and tools are centrally available, which minimises time losses.
    searching and transport.
  • Simplified processes:
    The clear structure of the process station significantly reduces the complexity of the set-up process.
  • Direct availability of test equipment:
    Quality control tools are available exactly where they are needed, making post-processing faster and more efficient.

Conclusion: Order as the basis for efficiency

The introduction of a process island shows how even complex processes in the production environment can be
can be optimised. With clear standards and a well thought-out organisation, walking distances can be reduced, set-up times shortened and the overall process quality increased.

Are you also looking for a solution for your processes?
Please feel free to contact us!

Composition of the setup station

1 8