The solution:
Optimized, central storage for orderly and efficient setup processes

Our central hose trolley brings order and structure to the work process. All tempering tubes are located at a central point in production and are immediately at hand:

Sorted by length and clearly marked:
Employees can see immediately which hose length they need without having to search for a long time.

Hanging with quick couplings:
The tubes are hung up in a clear manner and can be easily changed thanks to quick couplings.

Integrated drip tray:
To keep the work area clean, the hoses drip directly into a tray below after use - no water on the floor.

Advantages for employees: Less searching, faster setup

The introduction of a setup station for tubes brings significant improvements to the everyday life of production employees:

No more long searches:
All tubes are in a central location and within easy reach. Employees know exactly where to find the right tube.

More efficient set-up processes:
With the clear layout and quick couplings, tool changes can be carried out much more quickly.

Cleanliness and safety:
Thanks to the drip tray, the workplace remains dry and clean.

Ergonomic working:
The organized storage option helps employees to take the right hose length directly without unnecessary handling.

How the tube station optimizes set-up times

Our tube station for the injection molding department shows what the result of a SMED workshop can look like. With the help of standardized hose lengths of different tempering hoses for injection molding tools, unnecessary routes and search times are to be reduced. Combined on a process station, this makes it possible to carry out setup processes quickly and directly on the machine and, according to the 5S approach, to make these standards visible to everyone.

Conclusion: Small changes with a big effect

The introduction of the hose island shows how even simple changes in the organization of work equipment can significantly increase productivity. Less searching, faster
setup times and a clean working environment - all of this contributes to a smooth process in injection molding production. A clear and organized hose storage option is the key to more efficient and stress-free production.